Air Dryer Sizing Calculator #
Size a compressed air dryer from compressor SCFM and target pressure dew point (PDP). Applies typical inlet, ambient, and pressure correction factors, then recommends refrigerated vs desiccant type. For compressor FAD first, use the air compressor sizing calculator.
Dryer Inputs
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Correction factors use typical manufacturer reference conditions: 38°C inlet, 38°C ambient, 7 bar(g) / 100 PSIG.
About this calculator
Required dryer rating uses Required SCFM = Compressor SCFM ÷ (Cinlet × Cambient × Cpressure) × (1 + margin). Factors are typical planning values—confirm the OEM capacity table for the dryer you buy. Compare technologies in the refrigerated vs desiccant air dryer guide. Browse all pneumatic calculators.
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After dryer rated SCFM and type, size distribution piping and quantify leak waste on the dry side.
Quick Reference: Typical Correction Factors #
Planning factors at common conditions (reference ≈ 38°C / 7 bar(g)). Always confirm the dryer OEM table.
| Condition | Value | Typical factor | Effect |
|---|---|---|---|
| Inlet temperature | 38°C | 1.00 | Reference |
| Inlet temperature | 49°C | ≈0.82 | Needs larger rated dryer |
| Ambient | 21°C | ≈1.15 | Cooler site → more capacity |
| Pressure | 7 bar(g) | 1.00 | Reference |
| Safety margin | 10–15% | ×1.10–1.15 | Peaks / growth |
Formulas and Method #
Required dryer rated capacity
Required_rated_SCFM = Compressor_SCFM ÷ (C_inlet × C_ambient × C_pressure) × (1 + margin/100)
Manufacturers rate dryers at a reference inlet temperature, ambient, and pressure. When your site is harsher (hot inlet, hot ambient, lower pressure), the combined factor drops below 1.0 and you need a larger nameplate rating for the same compressor flow.
ISO 8573-1 water class vs PDP
Class 4 ≤ +3°C · Class 3 ≤ −20°C · Class 2 ≤ −40°C · Class 1 ≤ −70°C (pressure dew point)
Refrigerated dryers typically target Class 4–6. Desiccant dryers target Class 1–3. This page maps PDP to water class only—particles and oil are separate ISO digits.
Assumptions and Limitations
Correction factors are typical planning values, not a single OEM catalog. Steady flow assumed; intermittent peaks may need extra margin. Desiccant regeneration often uses 10–15% of process air. Verify aftercooler performance, condensate drains, and filter ΔP with the equipment supplier. Not a code-final design.
Refrigerated vs desiccant (quick chart) #
| Type | Typical PDP | ISO water | Common uses |
|---|---|---|---|
| Refrigerated | +3°C to +10°C | Class 4–6 | General pneumatics, blow-off |
| Desiccant | −20°C to −70°C | Class 1–3 | Paint, food packaging, outdoor lines |
Worked example: 215 SCFM @ 38°C inlet / 38°C ambient / 7 bar(g), PDP +3°C, 15% margin → 247 SCFM refrigerated (Class 4). Same flow with inlet 49°C → about 301 SCFM rated.
Frequently Asked Questions #
How do I calculate the right size for a compressed air dryer?
Divide compressor SCFM by the combined correction factor (inlet × ambient × pressure), then apply a 10–15% margin. This calculator shows each factor so you can see why a hotter inlet needs a larger dryer rating.
What size air dryer do I need for a 215 SCFM compressor?
At reference 38°C / 7 bar(g) with 15% margin, you need about 247 SCFM of rated dryer capacity for a +3°C PDP refrigerated dryer. Change inlet or ambient to see the rating move.
When should I choose a refrigerated vs desiccant air dryer?
Use refrigerated for PDP near +3°C to +10°C (ISO water Class 4–6). Use desiccant for PDP ≤ −20°C (Class 1–3). Desiccant systems usually purge 10–15% of air for regeneration—leave compressor headroom.
Related Tools
Related Guides
- Refrigerated vs Desiccant Air Dryer (Sizing Steps & PDP) — Technology choice and correction factors
- Compressed Air System Efficiency Guide — Leaks, pressure, and dryer role in energy cost
- Pneumatic Cylinder Troubleshooting — Moisture-related cylinder faults
