CalcPanel

Pump Sizing Calculator

Get total dynamic head and shaft power from the pipe, or from a head you already know.

Pump and pipe inputs

What do you need?
Enter upward lift as a positive number. Flooded suction is not modeled.
Visible default for the selected material. Edit it when the pipe is worn or lined.
Default 70%. Allowed range is above 0% through 100%.
Advanced settings
0 to 100 °C fills density and viscosity from a planning table. Leave blank to keep the 20 °C round defaults.

Fitting counts use K v² / (2 g). Default K values are planning assumptions, not a fitting catalog.

About this calculator

One task: required flow, total dynamic head, and shaft power for a single liquid line. It does not use electrical power factor. Browse the power calculators hub for motor power and plant load tools.

Result

Total dynamic head 46.45 ft (14.16 m)

Static head 35.00 ft. Pressure head 0. Pipe friction 11.45 ft. Fitting loss 0. Hydraulic power 0.437 kW. Shaft power 0.624 kW at 70% efficiency.

Planning estimate. Confirm the pump with the manufacturer curve and applicable standards.

Assumptions: water near 20°C, density 998 kg/m³, viscosity 0.001 Pa·s, PVC roughness 0.0015 mm, and 70% pump efficiency. Results are estimates based on the inputs and assumptions provided. Actual pump and piping system performance may vary with equipment characteristics, installation conditions, fluid properties, and manufacturer data.

Continue Your Calculation

Open the same flow and pipe in the pressure-drop calculator to see velocity, Reynolds number, and friction factor.

Default roughness and fitting K

InputDefaultMeaning
PVC / copper0.0015 mmSmooth thermoplastic or drawn tube
HDPE0.007 mmConservative plastic roughness
Steel / stainless / cast iron0.045 / 0.015 / 0.26 mmNew commercial pipe, planning values
Elbow / valve / tee / entrance / exitK = 0.9 / 0.2 / 0.6 / 0.5 / 1.0Standard elbow, open gate valve, line-flow tee, sharp inlet, pipe exit

These defaults are shown in the form and can be edited. They are engineering assumptions, not a manufacturer database.

Formula

Total dynamic head = static head + pressure head + pipe friction + fitting loss.

Pipe friction uses Darcy-Weisbach: hf = f L v² / (2 g D). Laminar flow (Re < 2300) uses f = 64 / Re. Turbulent flow uses the Haaland 1983 explicit Colebrook approximation. Fitting loss is hf = K v² / (2 g). Pressure head is P / (ρ g). Hydraulic power is ρ g Q H. Shaft power is hydraulic power / efficiency.

The chain is flow, velocity, Reynolds number, friction factor, head loss, then shaft power. This is a hydraulic result, not an electrical power-factor calculation. After you have shaft power, convert it with the HP to kW calculator or screen motor current with motor FLA.

Worked example

50 GPM, 35 ft static lift, 250 ft of 2 in PVC (roughness 0.0015 mm), no discharge pressure, no fittings, 70% efficiency, water at about 20°C.

The calculation engine returns velocity 1.56 m/s, Reynolds number 78,906, friction factor 0.0188, turbulent flow, pipe friction 11.45 ft, fitting loss 0, and total dynamic head 46.45 ft (14.16 m). Hydraulic power is 0.437 kW (0.586 hp). Shaft power is 0.624 kW (0.837 hp). Use the pipe pressure drop link if you want that friction restated in psi.

FAQ

What is total dynamic head?

Total dynamic head is static lift plus discharge pressure head plus straight-pipe friction plus fitting loss. This page shows each part in feet and meters.

How is pipe friction calculated?

Friction uses the Darcy-Weisbach equation. Laminar flow uses f = 64/Re. Turbulent flow uses the Haaland approximation of Colebrook-White. The result lists Reynolds number and the friction factor.

Does this calculator select a pump model?

No. It estimates required flow, total dynamic head, and shaft power. It does not compare manufacturer curves, NPSH, or catalog model numbers.

Why is shaft power higher than hydraulic power?

Hydraulic power is density times gravity times flow times head. Shaft power divides that by pump efficiency, so a 70 percent efficient pump needs more input power than the water gains.

What if I already know the total head?

Choose Shaft power from a known total head. Enter flow, that head, and efficiency. The page does not add pipe friction again. Switch back to the pipe path when the head still needs to be built.